Product Details
A state-of-the-art paint finishing line for metal components has been successfully realized for a leading automotive Tier-1 supplier. The core of the system is a flexible power-and-free conveyor, enabling decoupled, non-synchronous transport of varying part types. This design significantly increases throughput, variant flexibility, and overall process stability.
A multi-stage zinc phosphating pretreatment ensures superior corrosion protection and optimal coating adhesion. In the subsequent electrostatic application stage, high-performance air atomizers are deployed. They provide precise spray pattern control, stable atomization quality, and uniform film thickness distribution—even on complex geometries—while maintaining high transfer efficiency and reduced overspray.
An integrated worker guidance system supports operators throughout all production and maintenance steps. At the same time, all quality-relevant parameters are continuously recorded and documented. This enables full traceability, transparent quality verification, and data-driven process optimization.
The combination of efficient conveying technology, robust process engineering, and comprehensive digital data acquisition results in a future-proof, economically sustainable coating solution meeting the highest industrial standards.
